The effect of grease on the service life of KOYO bearings

The use factors mainly refer to whether the installation adjustment, use and maintenance, maintenance and repair, etc. meet the technical requirements. According to the technical requirements of KOYO bearing installation, use, maintenance and maintenance, monitor and check the load, speed, working temperature, vibration, noise and lubrication conditions of the bearing in operation, find out the cause and immediately adjust the cause, make adjustment It returned to normal. The installation condition is one of the primary factors in the use factor. The bearing is often changed due to improper installation, and the force state between the parts of the whole bearing changes. The bearing is operating in an abnormal state and the end of the service life is early. Refers to the three major factors that determine the quality of the bearing, such as structural design, manufacturing process and material quality.

The metallurgical quality of imported bearing materials was once the main factor affecting the early failure of rolling bearings. With the advancement of metallurgical technologies (such as vacuum degassing of bearing steels), the quality of raw materials has improved. The proportion of raw material quality factors in bearing failure analysis has dropped significantly, but it is still one of the main factors affecting bearing failure. The proper selection of materials is still a factor that must be considered in bearing failure analysis.

Bearings are generally manufactured through multiple processes such as forging, heat treatment, turning, grinding and assembly. The rationality, advancement and stability of each processing technology will also affect the life of the bearing. The heat treatment and grinding processes that affect the quality of the finished bearing often have a more direct relationship with the failure of the bearing. In recent years, research on the metamorphic layer of bearing working surface shows that the grinding process is closely related to the bearing surface quality.

The main task of KOYO bearing service life analysis is to find out the main factors causing bearing failure based on a large amount of background materials, analysis data and failure modes, so as to propose improvement measures in a targeted manner, prolong the service life of bearings and avoid bearing protrusion. Early failure of the hair.

In general, the grease filling amount in the KOYO bearing always exceeds the actual required amount of direct participation in lubrication, in the cavity of the holder and the bearing cover, and forms a contour on the periphery of the rolling element. During this process, the bearing temperature rises rapidly due to the resistance of the excess grease. Although most of the excess grease is squeezed out at the beginning of the run, the grease that is squeezed into the raceway attachment may still be carried by the rolling element into the raceway. In the early stages of bearing operation, most of the grease is squeezed out of the raceway very quickly (less than a minute), and the build-up grease is discharged a small amount while circulating along with the bearing rotor. At this time, the bearing temperature continues to rise until the excess bearing grease is completely discharged, which can be called the walking phase of the grease. According to the grease quality and filling amount in the bearing structure, this time may last for more than ten. Minutes, even hours.

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